Romaco Innojet VENTILUS® Production Scale Series

Romaco Innojet is an innovation leader for drying, granulation and coating with a range of high-efficiency processing solutions for the pharmaceutical, food and chemical industries. Romaco Innojet’s VENTILUS®, AIRCOATER® and VARIOSCALE® series are based on the air flow bed technology originally developed and internationally patented by Dr. h.c. Herbert Hüttlin.

 

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Description

Romaco Innojet VENTILUS® Production Scale Series

The production scale systems in the Romaco Innojet VENTILUS® series are designed for batch sizes from 40 to 1,600 litres. The technology is utilised in the pharmaceutical, food and chemical industries.

Different LE (Light Edition) and Premium Versions Provide
Application Flexibility

  • VENTILUS® LE-D: for drying processes (optionally in combination with high-shear mixer)
  • VENTILUS® LE-G: for granulation processes
  • VENTILUS® LE-C: for granulation and coating processes
  • VENTILUS® Premium: «all-in-one» system with slide-out nozzle support, allowing spray nozzle changes without interrupting the process
  • Modular upgrade from a VENTILUS® LE-D dryer to a VENTILUS® LE-G granulator is a simple matter
  • Larger batch volumes or modifications on request

Highlights

  • WIP – washing in place: product-contacted parts inside the system are cleaned automatically
  • Strictly hygienic design of the interior speeds up cleaning
  • Special design of the ORBITER booster and the restriction to a single ROTOJET spray nozzle enable significantly shorter cleaning time after each batch
  • Filters washed in place as part of pre-cleaning after the process
  • Filters also available in a stainless steel CIP (cleaning in place) version
  • Inner cores and seals of the complete process filter are cleaned during washing
  • Small number of inflatable seals

GMP Granulation Line Concept

VENTILUS® systems can also be used as part of a multi-purpose wet granulation line in combination with a high-shear mixer. Owing to their application flexibility, they are ideal for contract manufacturing. The closed material transfer system has a built-in conical mill for wet and dry milling.

  • Horizontal product flow with a compact design and small footprint in the cleanroom
  • Discharge into different container sizes with a conical mill that is suitable for both wet and dry milling processes
  • Ergonomic, integral cleaning of all complementary equipment
  • Ex concept with interconnected process containers for fast and reliable transfer of intermediates

Technical Data

Technical data V 100 V 200 V 300 V 400 V 600 V 800 V1000 V 1200 V 1600
Max. batch size (kg, at 1g/cm³) Premium and LE-C 100 200 300 400 600 800 1,000 1,200 1,600
Max. batch size (kg, at 0.5g/cm³) LE-D and LE-G 50 100 150 200 300 400 500 600 800
Min. batch size (kg, at 1g/cm³) Premium and LE-C 40 80 120 160 240 320 400 480 640
Min. batch size (kg, at 0.5g/cm³) LE-D and LE-G 20 40 60 80 120 160 200 240 320
Product container inside ø = booster ø (mm) 650 800 950 1,100 1,200 1,350 1,500 1,600 1,600
Air quantity (m³/h) Premium and LE-C 2,200 3,200 4,200 5,500 6,500 8,500 10,000 12,000 15,000
Air quantity (m³/h) LE-D and LE-G 1,200 1,800 2,300 3,000 4,000 5,000 6,000 8,000 9,000
Spray air quantity (Nm³/h at 3.0 bar spray pressure) 150 250 250 400 400 500 500 600 600
Steam pressure (barg/bara) 3.5 (4.5)
Cooling water for dehumidification (glycol-free) (forward/return) (°C) 6/12
Power consumption (KW) 32 400 65 70 85 100 115 135 170
Particle size min. (μm) 10
Particle size max. (mm) 2
Materials (product-contacted) Stainless steel AISI 316l
Borosilicate glass
Filter media, plastic and seals FDA certified
Pressure shock resistance (bar) 10

Note: These batch and particle sizes can vary depending on the properties of the product.

Datasheet/Brochure

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